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 PD - 94557
ATW28XXD SERIES ADVANCED ANALOG HYBRID-HIGH RELIABILITY DC/DC CONVERTERS
Description
The ATW28XXD Series of DC/DC converters feature high power density and an extended temperature range for use in military and industrial applications. Designed to MIL-STD-704 input requirements, these devices operate with a nominal 28 VDC inputs with 12V and 15V dual outputs to satisfy a wide range of requirements. The circuit design incorporates a pulse width modulated push-pull topology operating in the feed-forward mode at a nominal switching frequency of 270KHz. Input to output isolation is achieved through the use of transformers in the forward and feedback circuits. The advanced feedback design provides fast loop response for superior line and load transient characteristics and offers greater reliability and radiation tolerance than devices incorporating optical elements in the feedback circuits. Three standard temperature grades are offered. Refer to Part Number section for more severe environments. Manufactured in a facility fully qualified to MIL-PRF38534, these converters are available in four screening grades to satisfy a wide range of requirements. The CH grade is fully compliant to the requirements of MILPRF-38534 for class H. The HB grade is processed and screened to the class H requirement, but may not necessarily meet all of the other MIL-PRF-38534 requirements, e.g., element evaluation and Periodic Inspection (PI) not required. Both grades are tested to meet the complete group "A" test specification over the full military temperature range without output power deration. Two grades with a more limited screening are also available for use in less demanding applications. Variations in electrical, mechanical and screening can be accommodated. Contact Advanced Analog for special requirements.
28V Input, Dual Output
ATW Features
n 18 to 40 VDC Input Range (28 VDC Nominal) n 12V and 15V Outputs Available n Indefinite Short Circuit and Overload Protection 3 n 22.8 W/in Power Density n 30 W Output Power n Fast Loop Response for Superior Transient Characteristics n Operating Temperature Range from -55C to +125C Available n Popular Industry Standard Pin-Out n Resistance Seam Welded Case for Superior Long Term Hermeticity n Efficiencies up to 85% n Shutdown from External Signal n Full Military Screening n 200,000 hour MTBF at 85C n MIL-PRF-38534 Compliant Versions Available
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1
10/24/02
ATW28XXD Series Specifications
ABSOLUTE MAXIMUM RATINGS Input Voltage Soldering Temperature Case Temperature
ATW2812D
-0.5V to 50V 300C for 10 seconds Operating -55C to +125C Storage -65C to +135C
Table I. Electrical Performance Characteristics
Test Symbol Conditions -55C Tc +125C Vin = 28 Vdc 5%, CL = 0 Unless otherwise specified IOUT = 0 VIN = 18, 28, and 40 V dc, each output VIN = 18, 28, and 40 V dc, B.W. = 20Hz to 2MHz VIN = 18, 28, and 40 V dc, Iout = 0,1250, and 2500mA VIN = 18, 28, and 40 V dc, IOUT = 0, 1250, and 2500mA 10% to 90% load change IOUT = 0, inhibit (pin 8) tied to input return (pin 10) IOUT = 0,inhibit (pin 8)= open IOUT = 2500mA B.W. = 20Hz to 2MHz IOUT = 2500mA TC = +25C Input to output or any pin to case (except pin 7) at 500 V dc Tc = +25C No effect on dc performance, Tc = +25C, total for both outputs 8 Overload, TC = +25C Short circuit, TC = +25C IOUT = 2500mA Group A Subgroups Device Types Limits Unit
Output voltage Output current
1, 2
VOUT IOUT
3
1 2,3 1,2,3 1,2,3 1 2,3 1,2,3 1,2,3 1,2,3
All All All All
Min 11.88 11.76 250
Max 12.12 12.24 2250 85 30 60 120 3.5 18 50 50
V mA mVp-p mV
Output ripple voltage Line regulation
4
VRIP VRLINE
Load regulation
4
VRLOAD
5
All All All
mV % mA
Cross regulation Input current
VRCROSS IIN
3, 4
Input ripple current Efficiency Isolation
6, 7 4
IRIP EFF ISO
1,2,3 1 1
All All All 80 100
mAp-p % M
Capacitive load
CL PD
4
4
All
200
F
Power dissipation load fault Switching frequency
1
All
12 9 300 270 300 +400
W
FS
4,5,6
Output response to step transient load 4, 9 changes Recovery time step transient load 4, 9, 10 changes
VOTLOAD
1250mA to/from 2500mA
4,5,6
01 02 03 All
250 250 275 -400
KHz
mV pk
TTLOAD
0mA to/from 2500mA 1250mA to/from 2500mA
4,5,6 4,5,6
All All
-800
+800 70
s
0mA to/from 1250mA 1250mA to/from 0mA
4,5,6 4,5,6
All All
500 5
ms
For Notes to Specifications, refer to page 3
2
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ATW28XXD Series
Table I. Electrical Performance Characteristics - continued
Test Symbol Conditions -55C Tc +125C Vin = 28 Vdc 5%, CL = 0 unless otherwise specified Input step from/to 18 to 40 Vdc, IOUT = 2500mA Input step from/to 18 to 40 Vdc, IOUT = 2500mA IOUT = 0 and 2500mA IOUT = 0 and 2500mA Group A Subgroups Device Types Limits
ATW2812D
Unit
Min Output response transient step line 4, 7, 11 changes Recovery time transient step line 4, 7, 10, 11 change Turn on overshoot 4, 12 Turn on delay VOTLINE 4,5,6 All -800
Max +800 mV pk
TTLINE
4
4,5,6
All
4000
s
VTonOS TonD
7
4,5,6 4,5,6 4,5,6
All All All
750 14 14 75
mV pk ms ms grams
Load fault recovery Weight
TrLF Flange
Notes to Specifications
1 2 3 4 5 6 Parameter guaranteed by line, load and cross regulation tests. Up to 90% of full power is available from either output provided the total output does not exceed 30W. Bandwidth guaranteed by design. Tested for 20KHz to 2MHz. Load current split equally between +VOUT and -VOUT. Three-watt load on output under test, 3 watt to 27 watt load change on other output. Capacitive load may be any value from 0 to the maximum limit without compromising dc performance. A capacitive load in excess of the maximum limit will not disturb loop stability but may interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn-on. Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the limits specified in Table I. An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the condition of maximum power dissipation. Load step transition time between 2 and 10 microseconds. Recovery time is measured from the initiation of the transient to where VOUT has returned to within 1 percent of VOUT at 50 percent load. Input step transition time between 2 and 10 microseconds. Turn-on delay time measurement is for either a step application of power at the input or the removal of ground signal from the inhibit pin (pin 8) while power is applied to the input.
7 8 9 10 11 12
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3
ATW28XXD Series Specifications
ABSOLUTE MAXIMUM RATINGS Input Voltage Soldering Temperature Case Temperature
ATW2815D
-0.5V to 50V 300C for 10 seconds Operating -55C to +125C Storage -65C to +135C
Table II. Electrical Performance Characteristics
Test Symbol Conditions -55C Tc +125C Vin = 28 Vdc 5%, CL = 0 Unless otherwise specified VIN = 18, 28, and 40 Vdc IOUT = 0 VIN = 18, 28, and 40 V dc VIN = 18, 28, and 40 V dc, B.W. = DC to MHz VIN = 18, 28, 40 Vdc VIN = 18, 28, and 40 V dc, Iout = 0, 1000, and 2000mA VIN = 18, 28, and 40 V dc, IOUT = 0, 1000, and 2000mA IOUT = 0, inhibit (pin 8) IOUT = 0, inhibit (pin 8) = open IOUT = 2000mA IOUT = 2500mA TC = 25C Input to output or any pin to case (except pin 8) at 500V dc Tc = 25C No effect on dc performance, Tc = 25C 3 Overload, TC = +25C Short circuit, TC = +25C IOUT = 2000mA Group A Subgroups Device Types Limits Unit
Output voltage Output current 8 Output ripple voltage Output Power 9, 10 Line regulation
9, 10 4, 11 11, 13
VOUT IOUT VRIP POUT VRLINE
1 2,3 1,2,3 1,2,3 1,2,3 1 2,3 1,2,3 1,2,3 1,2,3 1,2,3 1 1
All All All All All All All All All All All All All
Min 14.85 14.70 0.200
Max 15.15 15.30 2000 85
VDC VDC mADC mVp-p W mV mV mV mADC mADC mAp-p % M
30 35 75 150 12 30 60 80 100
Load regulation Input current
VRLOAD IIN IRIP EFF ISO
Input ripple current Efficiency Isolation
6, 12
Capacitive load
CL PD
4 1 1 1,2,3 1,2,3 1,2,3 4,5,6
All All All 01 02 03 All
500 9 9 263 245 265 +300
F W W KHz KHz KHz mV pk
Power dissipation load fault Switching frequency
FS
Output response to step transient 7, 9, 10 load changes
VOTLOAD
50% load to/from 100% load
237 230 250 -300
Recovery time step 1, 7 transient load changes
TTLOAD
No load to 100% load 100% load to no load 50% load to/from 100% load No load to 50% load 50% load to no load
4,5,6 4,5,6 4,5,6 4,5,6 4,5,6
All All All All All
-800 +800
-800 +800 25 500 7
mV pk mV pk s s ms
For Notes to Specifications, refer to page 5
4
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ATW28XXD Series
Table II. Electrical Performance Characteristics - continued
Test Symbol Conditions -55C Tc +125C Vin = 28 Vdc 5%, CL = 0 unless otherwise specified Input step from/to 18 to 40VDC Input step from 40 to18 VDC Input step from/to 18 to 40 VDC Input step from 40 to 18 VDC IOUT = 0 and 2000mA IOUT = 0 and 2000mA VIN = 18 to 40 VDC Flange Group A Subgroups Device Types Limits
ATW2815D
Unit
Min Output response transient step line 5, 12 changes Recovery time transient step line 1. 5, 12 changes Turn on overshoot 2 Turn on delay Load fault recovery Weight
12
Max +180 mV pk
VOTLINE
4,5,6
All
TTLINE
4,5,6 4,5,6
All All
-600 400
mV pk s s mV pk ms ms grams
VTonOS TonD TrLF
4,5,6 4,5,6 4,5,6 4,5,6
All All All All
400 750 12 12 75
Notes to Specifications
1 2 3 4 5 6 Recovery time is measured from the initiation of the transient to where VOUT has returned to within 1% of VOUT at 50% load. Turn-on delay time measurement is for either a step application of power at the input or the removal of a ground signal from the inhibit pin (pin 8) while power is applied to the input. An overload is that condition with a load in excess of the rated load but less than that necessary to trigger the short circuit protection and is the condition of maximum power dissipation. Above +125C case, derate output power linearly to 0 at +135C case. Input step transition time between 2 and 10 microseconds. Capacitive load may be any value from 0 to the maximum limit without compromising DC performance. A capacitive load in excess of the maximum limit will not disturb loop stability but will interfere with the operation of the load fault detection circuitry, appearing as a short circuit during turn on. Load step transition time between 2 and 10 microseconds. Bandwidth guaranteed by design. Tested for 20KHz to 2MHz. Load current split equally between +VOUT and -VOUT. When operating with unbalanced loads, at least 25% of the load must be on the positive output to maintain regulation. Parameter guaranteed by line and load regulation tests. Parameter shall be tested as part of design characterization and after design or process changes. Thereafter parameters shall be guaranteed to the limits specified in Table II. Up to 90% of full power is available from either output provided the total output does not exceed 30 watts.
7 8 9 10 11 12 13
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5
ATW28XXD Series
ATW28XXD Block Diagram
3 + V out EMI F ilter
1 + In put 8 E nable 2 S ync In put R eturn 10
4 R eturn
D rive 1 D rive 2
5 -V out
P u lse W idth M odu lator
FB
E rror A m p & R eference
Application Information
Inhibit Function
Connecting the inhibit input (Pin 8) to input common (Pin 10) will cause the converter to shut down. It is recommended that the inhibit pin be driven by an open collector device capable of sinking at least 400A of current. The open circuit voltage of the inhibit input is 11.5 1 VDC. The user should be aware that the synchronization system is fail-safe; that is, the slaves will continue operating should the master frequency be interrupted for any reason. The layout must be such that the synchronization output (pin 2) of the master device is connected to the synchronization input (pin 2) of each slave device. It is advisable to keep this run short to minimize the possibility of radiating the 250KHz switching frequency. The appropriate parts must be ordered to utilize this feature. After selecting the converters required for the system, a `MSTR' suffix is added for the master converter part number and a `SLV' suffix is added for slave part number. See Part Number section.
EMI Filter
An optional external EMI filter (AFC461) is available that will reduce the input ripple current to levels below the limits imposed by MIL-STD-461B CEO3.
Device Synchronization
Whenever multiple DC/DC converters are utilized in a single system, significant low frequency noise may be generated due to the slight differences in the switching frequencies of the converters (beat frequency noise). Because of the low frequency nature of this noise (typically less than 10KHz), it is difficult to filter out and may interfere with proper operation of sensitive systems (communications, radar or telemetry). Advanced Analog offers an option, which allows synchronization of multiple AHE/ATW type converters, thus eliminating this type of noise. To take advantage of this capability, the system designer must assign one of the converters as the master. Then, by definition, the remaining converters become slaves and will operate at the masters' switching frequency.
Typical Synchronization Connection
+ In
R e turn
A F C 461 or A F V 46 1
O u tp ut
+ In C a se
O u tp ut
A T W 28xxS
R e turn M STR
R e turn
R e turn
S ystem B us
+ In
A T W 28xxD O u tp ut or O ther R e turn R e turn C om patab le O u tp ut
C a se S LV
+ In C a se R e turn S LV
O u tp ut
A T W 28xxD
R e turn O u tp ut
6
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ATW28XXD Series
ATW28XXD Case Outlines
1.000 0.040 D X 0.26 L P ins
0.05
10
1
9
2
4 X 0.400 =1.600 2.360 2.700 M ax
8
3
1.95
7
4
6
Pin Designation
Pin No. 1 2 Designation
Positive Input N/C Standard or Sync. ( Optional ) Positive Output Output Return Negative Output N/C Case Ground
Enable Inhibit
5
0.500 M ax 1.350 M ax
Part Numbering
ATW 28 15 D / CH - M STR
M od e l In pu t V o ltag e
2 8 = 2 8 V N o m in a l
S yn c O p tio n
M S T R = M a s te r S L V = S la v e O m it fo r S ta n d a rd
S cre e ning
-
O u tp ut V olta ge
S in g le - 05 , 1 2 , 1 5 V D C D u a l - 1 2 = 12 V , 1 5 = 1 5 V
, ES, HB, CH
3 4 5 6 7 8 9 10
O u tp uts
S = S ing le D = Dual
N/C Input Return
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7
ATW28XXD Series
Available Screening Levels and Process Variations for ATW28XXD Series
Requirement Temperature Range Element Evaluation Internal Visual Temperature Cycle Constant Acceleration Burn-in Final Electrical (Group A) Seal, Fine & Gross External Visual MIL-STD-883 Method No Suffix -20 -55C to +85C ES Suffix -55C to +125C HB Suffix -55C to +125C CH Suffix -55C to +125C MIL-PRF-38534 2017 1010, Cond C 2001, Cond A 1015 MIL-PRF-38534 & Specification 1014 2009 48hrs @ 85C 25C Yes Cond A 500g 48hrs @ 105C 25C Yes Yes Yes Yes 5,000g 160hrs @ 125C -55, +25, +125C Yes Yes Yes Yes 5,000g 160hrs @ 125C -55, +25, +125C Yes Yes
* Per Commercial Standards
Available Standard Military Drawing (SMD) Cross Reference
Standardized Military Drawing Pin 5962-9210901HZX 5962-9210902HZX 5962-9210903HZX 5962-9161301HZX 5962-9161302HZX 5962-9161303HZX Vendor CAGE Code Number 52467 52467 52467 52467 52467 52467 Vendor Similar Pin ATW2812D/CH ATW2812D/CH-SLV ATW2812D/CH-MSTR ATW2815D/CH ATW2815D/CH-SLV ATW2815D/CH-MSTR
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 322 3331 ADVANCED ANALOG: 2270 Martin Av., Santa Clara, California 95050, Tel: (408) 727-0500 Visit us at www.irf.com for sales contact information. Data and specifications subject to change without notice. 10/02
8
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